The Processor
Deep Cryogenics tempering process uses a delicate PID computer-controlled
thermal cycling processor which utilizes liquid nitrogen to treat
material down -310ºF at various thermal stages to enhance and
improved its material characteristics from 100% to 400% generally.
Researcher have found that material subject to treatment by precisely
regulates its rate of temperature, calibrated relative to optimal
thermal curve changes and gradually cooling the material down to
sub-zero degree (-310°F) followed by an absolute consistency
"soaking" for 16 to 24 hours period of time, determine
by its material mass volume and properties composition, and then
slowly taking it back to room temperature and heating a second phase
consists of heating (+350°F, vary to material treated) to relieves
any internal stresses before allowing to return at room temperature.
The treated material tends to gain substantial improvement in various
metallurgy characteristics.
At extreme low thermal environment, material atom moves, transformation
of smaller fine carbide lattices molecule bond together and filling
otherwise empty space in between larger carbide structure and at
the same time, realign and evenly distribute a pure structural balance
throughout the mass of the material. Resulting, a material with
extreme uniform, refined and dense microstructure with vastly improved
properties.
It is also a supplemental treatment that transform all metal austenite
(a softer grain structure, retain in heat treatment process which
may be as high as 50%, amount depends on the accuracy of its heat
treating equipment and operator) to hard martensite (4x harder grain
structure to austenite) that makes the component stronger throughout
and dramatically enhanced its various metallurgical characteristics
for superb performance capabilities possible.
A study performed by the Jazzy Institute in Romania researchers
uses a scanning electronics microscope with a microscopic particle
counter to document its following transformation on actual structural
changes taken place during the cryogenics process.
 |
 |
| Before treatment |
After treatment |
It concluded;
- Particulate Reinforcement
- Dislocation Modification (absolute consistency evenly realignment
and balance of microstructure)
- Grain Refinement
For an in-depth studies and evaluation, please read more about the
process (link below);
Recommended website :
Is a cold hard fact with many names like; Low Temperature Phenomenal
and even Black Magic, that have the Japanese and the American's
Universities and Research Institutes in continual studies of its
many important benefits in "Cryogenics" on various application.
|